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1989 FORD ESCORT XR3i
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The Project

This 1989 Ford Escort XR3i came to our workshop in January 2025 for a general overhaul including paintwork, electrics and service.

15th January 2025: Planned works include the following – front and rear bumpers sprayed, underside waxoil, full brake service, all paintwork machine polished, general check of all electrics and a full service.

6th February 2025: Bumpers removed for paint. Suspension work started. Gear box seals, brakes started. Undersealing and new suspension fitting works completed. Final polish and touch in. The works on the car are now complete and it has gone back to it’s owner.

The success of the Mk3 Escort XR3i, coupled with the ever-growing popularity of the hot hatch market, meant that Ford’s fizzy sports hatch once again featured in the Escort line-up when the revised Mk4 Escort arrived in  1986.

As with its lesser brethren, the new Ford Escort XR3i received revised sheet metal, a Granada-style dashboard, better security, plus minor revisions to the suspension location, which were designed to reduce lift under acceleration and dive under braking.

While Ford’s specialised SVE division was behind the original XR3i, the Mk4 version was crafted by the manufacturer’s mainstream engineering departments with emphasis on optimising sales. Consequently, the Mk4 XR3i was softer not just in its more aerodynamic styling but also in its handling, with a ride height that was over 10mm higher than its predecessor.

The main story with the running gear was the availability of anti-lock braking. For £315, the new XR3i could be specified with the Lucas and Girling-developed SCS (Stop Control System) that utilised a Kevlar belt between the driveshaft and electronic modulator to apply pressure to the front brake callipers.

The Bosch fuel-injected 1,597cc CVH engine was carried over unchanged from the Mk3 XR3i. The Mk4’s extra weight blunted acceleration, but the better aerodynamics afforded by the restyled exterior and mild, front and rear spoilers saw the latest XR creep to a higher top speed of 118mph, and also return slightly better fuel economy. The five-speed gearbox and 4.27:1 final drive also remained unchanged.

Although more civilised to drive than its rivals, the XR3i’s enhanced comfort and refinement wasn’t mirrored in its specification. Equipment that was standard on many of its competitors was now optional, including central locking, electric windows, sunroof and electric mirrors. Perhaps most notably, alloy wheels were now also an option, the 6×14 inch five-spoke ‘Dogleg’ rims costing an additional £250. As standard, the XR3i came with steel wheels of the same size, covered in reinforced plastic trims and fitted with 185/60 tyres.

In September 1987, in an attempt at improving shift quality, the gearbox was revised with a new external mechanism, but a more significant change to the mechanicals came in 1989 with the adaption of Ford’s own EEC-IV fuel injection and engine management. The updated CVH was easily identified by bold ‘EFI’ lettering atop the cast alloy inlet manifold, with other changes including a reworked cylinder head, plastic sections to the air intake running over the rocker cover, revised manifold and gas-flowed ports; and new camshaft timing.

The 1989 model year saw the introduction of ‘Zolda’ trim, named after the Belgian Zolder circuit, plus an extended centre console, colour-coded bumpers and variable intermittent settings for the wipers, while Autumn 1989 ushered in the final changes of a rear spoiler with drooping sides, Cosworth-style lattice alloys and a new front bumper with deep air intakes.

Not long after the XR3i, together with the rest of the Mk4 range, were superseded by the Mk5 Escort, but while the new XR3i would feature a much superior DOHC Zetec engine, it would never prove as popular as the CVH-powered version.

1989 Ford Escort XR3i | Classic Car Restoration | Carrosserie
Karen Innes
Friendly, helpful, extremely knowledgeable, patient enough to explain the processes and reasons for doing things and highlighted even more how approachable the team are. They tried to accommodate our needs and requests to get our beloved old riley back on the road as soon as possible despite the ups and downs that were thrown our way and into the teams path! We could not have wished to deal with a more personable company after encountering some other teams that really made a botch of stuff, seemed uncommitted and were not professional at all. Carrosserie as a team were totally the opposite . . would we recommend them ? ABSOLUTELY !!! We would not go anywhere else now, THANK YOU TO Steve, Neil, Graham and Nicola . . Oh and Karen who spilled the beans about the the birthday surprised to my partner (whose car it is ) . but made the experience all the more special when a bottle of wine was presented as well as a treat to Simon for his birthday AND made it all the more worth dealing with the team ! THANK YOU AGAIN !!!
Graeme Phillips
My car was the subject of some body and paint repairs here in Spring 2024, to address corrosion plus some substandard paintwork. An annual service was also carried out. There was good responsive communications, advice, and attention to detail throughout, to ensure a high quality, durable result, with the final paintwork being indistinguishable from factory finish, and easily better than any franchised dealership repairs. If you are invested in your classic car, want to make it last, with an exemplary finish to be proud of, then you need look no further.
Steve
I can't recommend Carrosserie highly enough, the service was exemplary from start to finish and the workmanship is second to none. I highly recommend giving the team a call for any work you need doing to your classic car, no matter what it is, you will not be disappointed!

15th January 2025

6th February 2025

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